Weber Packaging Solutions, Inc.         Home   |   Log-In   |   Go-Label eStore                                  
Weber logo



Tronics Series 3 Open-Frame Label Applicator

Need a high-speed labeling systems that does wrap-around or two-sided labeling yet is easy to clean and maintain?

When it comes to cost-efficiency coupled with labeling speed and accurate label placement, the Tronics 3 Series Open-Frame system from Weber is a versatile solution for a wide range of pressure-sensitive labeling applications. This version of the Tronics features the same top-quality labeling system mounted on a bare frame for easier cleaning and less weight.

Product and package labeling flexibility
Applies up to 2400 inches of labels per minute
Effortless set-up and quick changeover

Download Overview Brochure  arrow


Tronics Series 3 high-speed label  applicator

Features

Tronics Series 3 Open-Frame Label Applicator

Tronics Series 3 control panelThe Open-Frame system applies front, back, bottom and wrap-around labels to a wide variety of flat-sided, straight-walled products and packages. And this easy-to-adapt unit can be ordered in standard-, medium- and high-speed configurations.

Featuring rugged construction that provides operational dependability, the Series 3 Open-Frame system dispenses and applies pressure-sensitive labels from 0.5 inches wide and long to a full nine inches wide and up to 39 inches in length.

Products and Packages

The Series 3 Open-Frame system consists of a standard 4.5-inch wide (optional width available), 10-foot long, heavy-duty conveyor and labeling head(s) that will apply labels with a web up to nine inches wide (kits for larger labels are optional).

Product sizes – from vials as small as 5ml to 10-gallon pails

Product shapes – flat-sided packages/products (mulitple sides, if required), straight-walled cylinders/tubes, oddly-shaped packages, more

Product materials – ideal for applying labels to plastics, paper products, metals, glass, rubber, ceramic, wood, more

Labels

The Series 3 handles small labels and large, in varying shapes, and applies them to virtually anywhere on a product or package.

Label size – from .5-inch wide by .5-long, and up to nine inches wide by 39 inches long (up to 12 inches wide optional)

Label application – versatile enough to apply to the front, back, bottom, wrap-around (up to 100 percent), crescent-shaped, corner-wrap, spot, tamper-evident, booklet, more

Label materials – standard pressure-sensitive paper, films, clear, foil and more.

Product & Label Changeovers

One of the distinct operational advantages of the Series 3 Open-Frame is its easy adjustability when changing products and/or labels.

Its conveyor rails – plus modules like labeling heads, wrap-around belt, and backing pad – all feature adjustments that require no tools and include quick-reference measurements that are beveled into the their shafts.

Touch Panel Opertion

In addition, the Series 3 features simple electronics and touch-pad controls that provide a number of unique advantages.

On-the-fly adjustments – The touch pad provides many adjustment options without stopping the system

Job memory – To expedite changeovers, up to 100 separate jobs can be stored in the system's memory

Durability – Its sealed interface provides protection in chemical and other industrial environments

Software – The unit's on-board software communicates with an array of PLC's, including Allen-Bradley and Omron; software for any possible upgrade is pre-loaded – no downloading required

Tronics Series 3 Open-Frame systems from Weber also include an array of additional features, including batch counting, real-time products/minute display, total products labeled, additional inputs/outputs for missing/low label and for integration with PLC's on attendant packaging and handling equipment.

In addition, all Open-Frame modules contain individual stepper motors that are fully synchronized with the unit's conveyor stepper motor. That means consistently accurate label placement, regardless of changing production speeds


Specifications

Tronics Series 3 Open-Frame Label Applicator Specifications
Electrical
Voltage 220/110VAC 50/60HZ 1 phase, power 440VA

Dimensions
118" x 65" x 61"
(3000mm x 16480mm x 1554mm)

Weight
1200 lbs. (544.3kg)

Air
None required (except for special upgrades)

Accuracy
±0.03" (subject to sample testing)

Maximum Label Height*
8.5" high (for wrap applications, up to 5.5" high, 12.5" long)

Maximum Speed**
1,200" of label per minute, per label head (wrap speed is 600"/min)

Label Specifications:
Label min thickness: 80micron
Label reel core size: 3" - (76mm) inside diameter
Label reel outside diameter: 13.19" (335mm) (std)
Label reel outside diameter max: 19.68" (500mm) (opt)
Label min size: Vertical 0.59" (15mm)/Horizontal 0.79" (20mm)
Label max height: 4.33"/8.27"/10.24" (110/210/260mm)
Label gap min size: 0.098" (2.5mm)

Labeling Head Specifications:
Dispensing speed min: 196"/min (5m/min - opt)
Dispensing speed min: 984"/min (25m/min - std)
Dispensing speed max: 2362"/min (60m/min - opt)
Label stop accuracy: ± 0.039" (1mm)
Stepper motor drive
Missing label detection (opt)
Low-level roll detection (opt)
Clear label gap sensor (opt)
Label verification (opt)

Conveyor System:
Conveyor speed: 236"-984"/min (6 –25 m/min - Std)
Conveyor material: Plastic/Stainless/Belt/Roller
Conveyor widths: 4.23"/7.48"/9.84" (105/190/250mm - Std)
Conveyor with Pucks (Non-std)
Conveyor stepper drive (std)

* Label heads and wrap modules that accommodate labels greater than 8.5" high, 12.5" long are available

** High-speed upgrade available at up to 2,400"/minute (1,200"/minute wrap speed)


Extras & Videos

Compatible Products
Pressure-Sensitive Labels

Downloads
Brochure (pdf)


 


Weber Products
Labels
Label Printer-Applicators
Label Applicators
Labeling Software
Label Printers
Ink Jet Coders
RFID Solutions
Printer Ribbons


Weber Customer Service
Order Information
Equipment Service
Software Support
Labeling Software FAQ's
Direct Sales
Strategic Partners
Graphics Department

Corporate Info
Contact Us
Career Opportunities
Mission Statement
Quality
Manufacturing Capabilities
Locations Worldwide
Directions

Follow Weber

blog button
Weber's label blogWeber's Twitter feedWeber's LinkedIn page
Weber's Facebook pageWeber's YouTube ChannelWeber's Pinterest Page

Weber RSS feed Subscribe to our blog